Rocpal Custom Cabinets and Woodworking Ltd.

Increase your production capacity by improving operational efficiency
Rocpal Custom Cabinets and Woodworking Ltd. team members
Rocpal Custom Cabinets and Woodworking Ltd. team members

Entrepreneur challenge

The company was seeing prolonged manufacturing lead-time, capacity constraints, an increase in reworking damaged products, production bottlenecks and overtime. The owner wanted to devise a plan to improve operational efficiency and increase capacity.

BDC expertise

BDC’s experts assessed the company’s overall operational performance, including a review of processes and manufacturing methods. Through quick wins, the company increased production capacity and reduced lead time without the need to add shifts or equipment.


  • Increased finishing capacity by freeing up workspace
  • Eliminated bottlenecks
  • Improved profit
  • Increased sales by hiring 1 more designer


flow-through improvement on processes



reduction in lead time



improvement in productivity

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